China Everlasting Parts Co., Ltd. is one of the most professional manufacturers and suppliers of Air Oil Separator 23545841 AS2263 OS 578 in China. Welcome to wholesale original and genuine Air Oil Separator 23545841 AS2263 OS 578 from our factory. Contact us for cheap products and OEM service.
23545841 High-Precision Air Oil Separator
Ultimate Coalescing Technology for Ingersoll Rand & Industrial Compressors
Advanced Oil Gas Separation Logic
In high-performance screw compressor systems, the 23545841 Air Oil Separator is the critical bridge between the compression chamber and the downstream air network. Its primary logical function is the Coalescence of Suspended Oil Droplets. As the mixture of compressed air and lubricating oil passes through the multi-layer fiberglass media, microscopic oil aerosols are forced to collide and merge into larger droplets, which then gravitate back to the lubrication circuit.
Utilizing Synthetic Melt-blown Media and high-precision fiberglass, this element addresses the most common industrial pain points: excessive oil carryover and high differential pressure. By maintaining a stable Pressure Pulsation Resilience, it ensures that even under rapid load changes in mining or rail transit applications, the discharge air remains clean, protecting sensitive pneumatic valves and cylinders from oil contamination and "lacquering."
Multi-Layer Coalescing Media
Featuring imported high-precision fiberglass with a deep-filtration matrix. This structure provides an exceptional Beta Ratio for particulate removal while achieving a residual oil content of less than 3mg/m³, ensuring "Instrument Air" quality.
Reinforced Metal Support
Equipped with a precision-welded metal support mesh and center tube. This design prevents media collapse under Continuous High-Pressure Impact and maintains structural integrity during high-temperature surges up to 120°C.
Anti-Static & Leak-Proof
Built with high-conductive grounding systems to prevent static discharge sparks. The precision-engineered sealing flange ensures a 100% leak-proof fit with the compressor housing, eliminating air bypass and system pressure drops.
Technical Specifications & Dimensions
| Specifications | Detailed Parameters |
|---|---|
| Part Number | 23545841 |
| Product Style | Compressed Air-Oil Separation Element |
| Dimension A | 300.0 mm |
| Dimension D | 375.0 mm |
| Dimension H | 450.0 mm |
| Separation Media | Multi-layer High-Precision Fiberglass (Coalescing) |
| Efficiency Grade | ISO 12500 / ISO 8573 Standard Compliant |
Global Brand Compatibility
This premium element is a 1:1 direct replacement for the following OE and Aftermarket cross-references:
Expert Industrial Insight & Applications
- ▶ Industrial Screw Compressors: Engineered for stationary 100kW+ units, ensuring optimal oil recovery and system thermal balance.
- ▶ Heavy-duty Mining Power: Capable of handling the harsh vibration and extreme dust loads found in large-scale air compression stations for open-pit mining.
- ▶ Rail Transit Systems: Provides clean air for pneumatic braking and suspension systems, preventing oil buildup in sensitive railway air lines.
- ▶ Construction Machinery: Used for specialized work platforms and mobile power packs where air quality directly impacts tool lifespan.
Pro Maintenance Tip: To prevent "oil smoke" at the discharge, replace the 23545841 element once the differential pressure reaches 0.15 MPa (22 psi). Utilizing high-quality separators like ours protects your downstream desiccants and carbon filters from premature saturation.
Frequently Asked Questions
Q1: Does this separator resist collapse during rapid pressure fluctuations?
A: Absolutely. Our element is built with Pressure Pulsation Resilience, featuring a reinforced metal core and high-impact end caps that prevent deformation during rapid load/unload cycles.
Q2: How does the residual oil content affect my pneumatic system?
A: High oil carryover (>10ppm) leads to oil buildup in air pipes, causing valve seal swelling and sensor failure. Our separator guarantees <3ppm, significantly extending the life of downstream components.
Q3: Is the fiberglass media resistant to synthetic compressor oils?
A: Yes. We use specialty borosilicate fiberglass that is chemically compatible with both mineral and synthetic PAO/POE oils, ensuring no media breakdown or swelling occurs at high temperatures.
Q4: Why is grounding important for the 23545841 separator?
A: Oil flowing through glass fibers generates static electricity. Our separators include built-in grounding staples to eliminate fire risks in the oil-gas tank, ensuring safe operation.
Q5: How does this filter help reduce oil consumption?
A: By efficiently coalescing oil mist and returning it to the lubricant circuit, it prevents oil from being exhausted into the atmosphere, reducing the need for frequent oil top-offs.
Maximize Your Compressor Efficiency Today
Direct Factory Pricing | ISO Certified Quality | Global Fast Shipping
*Minimum Order Quantity: 10 Units. Full OEM support for Ingersoll Rand and custom brands available.
Hot Tags: Air Oil Separator 23545841 AS2263 OS 578 manufacturers, wholesale, aftermarket, genuine, original, cheap, OEM, replacement
