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Generator Controller

Your Professional Generator Controller Supplier

China Everlasting Parts Co., Ltd. is a leading manufacturer of filters and a professional supplier of generator components and engine spare parts. We operate our own filter production facility and accessory processing center, and have established strong partnerships with numerous factories and industry-leading companies. Our product range includes filters, filter heads, filter assemblies, pumps, belts, automatic voltage regulators (AVRs), electronic actuators, electronic governors, stop solenoids, generator start controllers, oil pressure senders, switches, sensors, radiators, alternators, starters, turbochargers, meters, truck components, bus components, and other generator and engine spare parts.

One-Stop Procurement

By choosing us as your single supplier, we can provide the most comprehensive range of products, including filters, filter heads, diesel generator components, and engine spare parts.

Professional Team

Our team of sales personnel and technicians is readily available to assist you. Combined with ongoing quality control measures, we ensure stable product quality to safeguard your equipment.

Customized Services

As a professional manufacturer of spare parts, we tailor our offerings to meet customer requirements. Original Equipment Manufacturer (OEM) and Original Design Manufacturer (ODM) services are warmly welcomed.

Quality Control

Our filters and spare parts are manufactured according to genuine quality standards, ensuring that our components are fully compatible replacements for original accessories from various brands.

 

 
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Parameter

 

 

Power Supply

8 to 35 Vdc Continuous

Cranking Dropouts:

Able to survive 0 V for 50mS, providing supply was at least 10V before dropout and supply recovers to 5V without the Need for internal batteries.

Max Current

Operating 340 mA at 12 V, 160 mA at 24 V;
Standby 160 mA at 12 V, 80 mA at 24 V 24V

Start Output:

15 A DC at supply voltage

Fuel Output:

15 A DC at supply voltage

Auxiliary Relay Outputs:

2 A DC at supply voltage

Charge Fail / Excitation Range

0 V to 35 V

Alternator Input Range:

15 V - 333 V AC (L-N)

Alternator Input Frequency:

3.5 Hz to 75 Hz

Mains Supply Input Range:

15 V - 333 V AC (L-N)

Mains Supply Input Frequency:

3.5 Hz to 75 Hz

Magnetic Pick-up Voltage Input Range:

+/- 0.5 V to 70 V

Magnetic Input Frequency:

10,000 Hz (max)

Operating Temperature Range:

-30 to +70°C

Panel Cutout:

220mm x 160mm ( 8.7” x 6.3”)

 

Advantages of Generator Controller

Control the overall operation of the generator set

The generator controller is the "decision-making mechanism" of the generator set. It is responsible for coordinating and directing the operation of the entire system and ensuring that the generator set operates in a predetermined order and manner.

Monitor the status of the generator

The controller can monitor key parameters such as voltage, current, frequency, and power of the generator in real time to ensure that the generator works within the normal operating range.

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Provide protection functions

The generator controller has multiple functions such as overload protection, under-voltage protection, over-voltage protection and over-frequency protection.

Automatically adjust voltage and frequency

In order to ensure the stability and reliability of the generator output, the controller can automatically adjust the voltage and frequency of the generator.

 

Applications of Generator Controller
 

Backup Power for Homes or Businesses

If you use a generator as a backup during power outages, a controller is crucial. It can automatically start the generator when the main power supply fails and stop it when electricity is restored.

Industrial or Commercial Applications

Large-scale operations, like construction sites or factories, often use generator controllers to manage multiple units.

Remote Locations

If your generator is in a remote location, such as a farm or mining site, a controller with remote monitoring capabilities can be a game-changer.

Critical Power Needs

Hospitals, data centres, and other facilities that depend on a continuous power supply benefit greatly from generator controllers.

 

 

Safety Precautions for Using Generator Controllers

● Keep children away from generators at all times.
● Operate outdoors in a clean, dry area.
● Generator must be grounded properly.
● After losing power, turn off main breaker or pull main fuse block.
● Generators that are directly connected to existing wiring systems must use double-pole, double-throw (DPDT) transfer switch.
● Do not overload generator with too many appliances.
● Use properly sized extension cords in good condition.
● Be aware that you may be liable for damage or injury to people and property resulting from an improperly installed or operated emergency generator.

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Ordering Process

 

 

》Please tell us the model with quantity and other requirement which you needed.
》We issue the Proforma Invoice to you after confirmed the price and other details.
》We arrange the order production upon receipt of confirmed PI and your deposit.
》After the goods is ready, we will inform you the shipment date and other informations by email at the same time.

 

Packaging and Shipping

 

 

Packaging

Standard Carton Box

Shipping

We will help you to choose the best shipping way according to your detail requirements. By sea, by air, or by express, etc.

 

FAQ

 

Q: What is a generator controller?

A: It is a sophisticated device that plays a vital role in the overall operation and management of a generator. The purpose of a power generator controller is to monitor, control, and protect the generator, ensuring its optimal performance and longevity.

Q: How does a generator control unit work?

A: Sensors detect changes in parameters such as temperature, speed, and oil pressure. The microprocessor in the control panel interprets these inputs and regulates performance. In extreme conditions, such as overheating or low oil pressure, the control panel may shut down the generator to prevent damage.

Q: What does a generator control module do?

A: Typically on a diesel generator the generator control module is responsible for starting the engine, monitoring various generator protections and displaying warnings or shutting down the engine in the event of a protection being out of a defined range.

Q: What does the AVR of the generator control?

A: An AVR is a feedback control system that measures the output voltage of the generator, compares that output to a set point, and generates an error signal that is used to adjust the excitation of the generator. As the excitation current in the field winding of the generator increases, its terminal voltage will increase.

Q: Do I need a surge protector when using a generator?

A: Yes, you should use a surge protector with a generator to safeguard electronics from voltage spikes that can occur when the generator is on, especially with non-inverter models, and to ensure the generator's longevity and proper operation. A surge protector adds a layer of defense by absorbing or redirecting excess voltage, preventing damage to sensitive devices like computers and televisions.

Q: How does a generator controller regulate voltage and frequency?

A: The controller works with an Automatic Voltage Regulator (AVR) to maintain a stable output. The AVR constantly senses the generator's voltage and adjusts the amount of excitation current to the alternator. This controls the magnetic field strength and keeps the voltage within a safe and consistent range, preventing damage to connected equipment from power fluctuations.

China Everlasting Parts Co., Ltd. is one of the leading manufacturers and suppliers offering original and genuine generator controller in China. Having specialized in this field for many years, we provide customers with OEM generator controller replacement. Welcome to wholesale quality, durable and cheap the aftermarket products from our factory.

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