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60151839 Premium Fuel Filter Element
Replacement for Donaldson P502424 / Fleetguard FF269
Quick Summary
High-performance aftermarket diesel fuel filter element designed for Sany, Hitachi, CASE, and JCB heavy machinery powered by Isuzu 4HK1/6WG1 engines. Featuring synthetic-cellulose composite media, it delivers 5-micron precision filtration and superior water separation to safeguard High-Pressure Common Rail (HPCR) fuel injection systems under extreme site conditions.
Technical Specifications & Performance Metrics
| Parameter Category | Technical Value | Test Standard / Standard |
|---|---|---|
| Filtration Efficiency | 5 Micron (≥ 99% Efficiency) | SAE J905 / ISO 19438 |
| Filter Media Material | Multi-Layer Synthetic-Cellulose Composite | Water-Coalescing Microfiber |
| Free / Emulsified Water Removal | ≥ 95% Separation Efficiency | ISO 4020 |
| Rated Flow Rate | 3.01 GPM (11.40 L/min) | Continuous Operation |
| Burst / Collapse Resistance | 1034.20 kPa (150 PSI) | Heavy-Duty Structural Test |
| Sealing Gasket Material | High-Grade HNBR (Fuel & Heat Resistant) | -30°C to +120°C |
Physical Dimensions
- ■Overall Length: 7.94 in (201.68 mm)
- ■Largest Outer Diameter (OD): 3.72 in (94.49 mm)
- ■End Inner Diameter (ID): 1.03 in (26.16 mm)
- ■Gasket Inside Diameter: 1.03 in (26.16 mm)
OE Cross-Reference Interchange List
This fuel element directly interchanges with the following major OEM and aftermarket part numbers:
| Brand / Manufacturer | Part Number |
|---|---|
| Sany | 60151839 |
| Hitachi | 4679981 |
| Donaldson | P502424 |
| Fleetguard | FF269 |
| Baldwin | PF7984 |
| Wix | 533740 |
| HiFi Filter | SN 25052 |
| SF Schupp | SK 3022 |
| Inline Filters | FF30591 |
Key Operating & System Protection Features
- ■HPCR Injector Protection: Prevents premature nozzle wear, scoring, and valve sticking by capturing ultra-fine silica particles down to 5 microns.
- ■Hydrophobic Water Separation: Prevents free and emulsified water in low-sulfur diesel from entering combustion chambers, eliminating fuel system corrosion and rust.
- ■High Dirt-Holding Capacity: Gradient media structure delivers extended service intervals without sudden differential pressure spikes under high-dust environments.
Fleet Compatibility & Equipment Applications
Primary Engine Platforms
Isuzu Diesel Engines: 4HK1X, 4JJ1XD1A, 4JJ1XZSA, 6WG1X, AAH-4HK1, AQ-6WG1
Machine Application Matrix
| Machinery Brand | Equipment Category | Compatible Models |
|---|---|---|
| Hitachi | ZAXIS Excavators & Loaders | ZX110-3, ZX130-3, ZX160LC-3, ZX200-3, ZX210LC-5, ZX240-3, ZX250-5, ZX330-3, ZX350-5, ZX470-H3, ZX670-5, ZX850/870LCH-3; ZW220, ZW250 |
| Sany | Crawler Excavators | SY55, SY65, SY75, SY135-9, SY155, SY215, SY235, SY240, SY335, SY485 Series |
| CASE | Construction Platforms | CX130B, CX160B, CX210B, CX250C, CX300C, CX370C, CX490D, CX500D |
| JCB | Heavy Excavators | JS200 LC, JS210 LC, JS220 LC, JS240 NLC, JS360 NLC |
| Specialized Fleets | Auxiliary Equipment | Denyo DCA 125 Generators, John Deere 190/230 GW, Sakai SW770 Rollers, Takeuchi TB1140/TB290, Komplet Lem Track Crushers |
Installation & Maintenance Best Practices
- ■Clean Housing Area: Wipe down the outer filter canister and mounting base to avoid introducing debris into the clean fuel line.
- ■Inspect & Coat Seals: Replace all included O-rings. Pre-lubricate rubber seals lightly with clean diesel fuel or lubricant before installation.
- ■Seat Cartridge Centered: Insert the replacement element cleanly into the center tube to establish a leak-free internal seal.
- ■Torque According to Spec: Tighten the filter housing lid using a proper wrench to prevent cracking or thread deformation.
- ■Prime & Purge Air: Operate the hand or electric priming pump to bleed trapped air from the system prior to engine start-up.
Wholesale Commercial & Logistics Terms
- ■Minimum Order Quantity (MOQ): 60 Pieces (Standard Master Carton Export Packaging)
- ■Custom OEM & Branding: Available for custom box printing, private labeling, and laser etched part numbers.
- ■Lead Time & Shipping: Direct factory dispatch with worldwide Express, Sea Freight, and Air Freight options.
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